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In
a majority of applications, a HYDAC indicator is set to
trip at 15 psid (1 bar) below the bypass valve cracking
pressure; or, for a non-bypass filter, at 15 psid below
the element design changeout pressure. Typically, a HYDAC
pressure filter bypass valve begins to crack at 87 psid
(6 bar), so the indicator is set to trip at 72 psid (5
bar). A HYDAC return filter ordinarily begins to bypass
at 43 psid (3 bar), so the indicator is set to trip at
29 psid (2 bar). Consequently, the operator has a period
of time in which to change or clean the element before
the bypass valve opens and passes contaminated fluid to
sensitive components downstream of the filter.
Typically,
the time from indication to bypass is 5 - 15% of the life
of the element. For instance, if the normal service life
of the element is 100 days, there is a grace period of
5 - 15 days before the filter begins bypassing. Nevertheless,
it is advisable to change the element as soon as the indicator
trips.
Non-standard
indicator settings are often employed for various reasons.
For instance, in lubrication systems, filters may not
be allowed to have a high pressure drop, therefore, the
indicator may be set to trip at less than 15 psid. When
the filter is installed on the suction side of a pump,
it is a common practice to limit the Delta
P across the filter to 3 psid, and to set the indicator
at a correspondingly low amount.
Certain
HYDAC non-bypass filters, such as the DFDK duplex series
and DFZ series of sandwich filters, utilize indicators
that are set at 120 psid (8 bar) in order to maximize
the dirt retention and service life of the elements.
In
most cases, HYDAC pressure and return line filters bypass
at higher pressures than other commonly used filters,
meaning that indicator settings also are higher than usual.
This has the advantage of extending element service life.
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